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Infor LX | Infor LN | BPCS | Baan | Infor M3

Anthony Etzel
/ Categories: Event / News

Duncan – Out With the Old In With the New… MES

Duncan Enterprises, Inc., a leading designer, manufacturer, and distributor of ceramics, arts and crafts, fabric dying and painting products, fashion arts, and home decor DIY products, has selected Crossroads MES to implement throughout all of their shop floor departments and work centers. Through this implementation, Duncan intends to replace their existing Code Soft label software and Shop 2000 Reports. In addition, they expect to eliminate manual tracking of performance measurements and labor. With Crossroads MES, all shop floor paperwork will be distributed in a paperless fashion and all shop floor activities and production receipts will be captured. In addition, real time shop floor status information will be available for reporting across the enterprise.
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Anthony Etzel

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Tips:  LX | BPCS | M3

Understanding: What Was Issued to the Shop Order

The shop order inquiry program provides several function keys. By using the function key for the material, the display will present what components have been issued under the issued quantity column. You are also presented with the required quantity. While viewing the quantities you may see that more was issued than what was required. Possibly there was scrap and more material was required to be issued. Perhaps there was an over issue and the balance of the material is slated to be returned to stock.

A red flag should go up if the Shop Order quantity finished is equal to the required quantity for the end item and all the components have not been issued. You may want to investigate why.

Understanding: The quantities required, finished and remaining at the operation and in total for the Shop Order

The shop order may require 1,000 pieces but only 950 are reported as finished in total for the shop order. The quantity required is what is planned on the SO and it may be a higher number than what is finished, factoring in that there can be scrap. If a 1,000 pieces are required to be produced, and there is always is scrap of 10 pieces, then plan for scheduling a quantity of 1,010.

The quantity finished for the end item is what is reported in the inventory application with a production order receipt transaction. At the operation level, if the quantity is reported at the operation, there will be a value in the PCS Complete field on the operation detail screen showing the pieces completed through that operation.

If you want to get a handle on the difference between the required quantity and the finished quantity, you may want to look into reporting quantities at the operation level as well as examining how scrap is controlled and reported.

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Tips: LN | Baan

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