PROCESS


MES FOR PROCESS MANUFACTURERS

The Process Industry requires specific functionality of an MES system that differs somewhat from Discrete applications. Some of these requirements include:

  • OEE Analysis
  • SCADA or PLC Connectivity
  • Quality Measurements
  • Schedule Changes by Production Line


Crossroads MES, as a pre-built application, is configurable for these types of requirements in ways that do not require extensive effort by the client.

In the process environment, data is often collected automatically from machine controls. The use of simple touch screens also minimizes time spent by operators using the system, allowing them to focus on their primary jobs of producing products, not entering data.


DATA COLLECTION FOR PROCESS MANUFACTURERS

The Crossroads RMC data collection suite for process manufacturers provides extensive visibility to the shop floor, and availability of real-time data to the entire enterprise.

Work orders or batch records lead production workers through the process of completing a finished good. Instructions, procedures, or any other files associated with the batch or recipe can be made readily accessible to the operator during processing. 

Labeling is integrated with all applications to provide an easy way to record quantities, ingredients, dates, or any other pertinent information.

SUCCESS STORIES

 PROCESS INDUSTRY
Company Profile: Furniture Manufacturer, 1 plant, 300 Production Employees, AS/400-based ERP system
Critical Issue:
Inventory was inaccurate and couldn’t provide accurate labor costs.
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